Batching Plant Relocation Service
End-to-end batching plant relocation service — from inspection and dismantling to shipping and reinstallation. HZSMOVE operates as both a used batch plant moving company and a full-service relocation partner for plants of every size.
Complete Batching Plant Relocation Service
Relocating a concrete batching plant is far more complex than moving other industrial equipment. Every plant is unique in its configuration, age, and condition. HZSMOVE provides a comprehensive batching plant relocation service that covers every stage of the journey.
Whether you've purchased a used HZS60 from Europe and need it installed in Ghana, or you're moving your existing factory across the country, our batching plant relocation service ensures nothing is lost, damaged, or delayed. As a trusted used batch plant moving company, we have completed 50+ relocations across 15 countries.
Our team handles the entire scope: pre-move inspection, component marking and inventory, systematic dismantling, containerization, ocean freight coordination, import customs clearance, inland transport, structural installation, electrical wiring, and full commissioning.
Our Relocation Process
Phase 1: Pre-Move Assessment
- Site visit or virtual inspection — We assess plant condition, measure all components, identify potential challenges
- Structural evaluation — Check for corrosion, fatigue cracks, weld integrity on the main frame
- Electrical audit — Document control panel configuration, motor specs, wiring diagrams
- Component inventory — Every item cataloged and tagged with unique QR codes
- Shipping plan — Determine container count, types (20'/40' open-top/flat-rack), and special handling needs
Phase 2: Dismantling and Packaging
- Systematic disassembly — Following the reverse of installation sequence, with real-time photo documentation
- Component protection — All exposed threads, flanges, and electrical panels sealed against weather
- Critical parts boxed — Control panels, sensors, load cells, hydraulic units packed in sealed crates
- Container loading — Components arranged to maximize space and minimize movement during transit
Phase 3: International Shipping
As part of our batching plant relocation service, we manage all freight logistics. This includes coordination with freight forwarders, export customs clearance, bill of lading preparation, cargo insurance arrangement (typically 1-3% of declared value), and shipment tracking.
We also handle the documentation required for any concrete plant dismantle and ship overseas operation: commercial invoices, packing lists per container, certificates of origin, and used goods inspection certificates where required.
Phase 4: Installation and Commissioning
- Site preparation — Foundation inspection and preparation at destination
- Structural re-erection — Using the QR-coded inventory to match every component to its location
- Electrical reconnection — Using the original wiring diagrams recreated during dismantling
- Calibration — Load cells, water meters, admixture pumps calibrated to factory spec
- Test run — Full production test, producing 10+ batches to verify quality
- Operator training — 2-3 days on-site training for your team
Plants We Relocate
| Plant Model | Capacity | Containers | Typical Timeline |
|---|---|---|---|
| HZS60 | 60 m³/h | 6-8 | 35-60 days |
| HZS90 | 90 m³/h | 8-10 | 40-70 days |
| HZS120 | 120 m³/h | 10-14 | 45-80 days |
| HZS180 | 180 m³/h | 14-20 | 55-95 days |
| HZS240 | 240 m³/h | 18-26 | 60-110 days |
Relocation Cost Factors
| Component | Estimated Cost (USD) |
|---|---|
| Pre-move inspection and assessment | $3,000-6,000 |
| Dismantling labor (crew of 6-10) | $8,000-18,000 |
| Packaging and container loading | $3,000-7,000 |
| Ocean freight (per container) | $1,500-3,500 |
| Insurance (1-3% of declared value) | $1,000-5,000 |
| Installation at destination | $12,000-25,000 |
| Commissioning and training | $3,000-6,000 |
| Total typical (HZS120) | $45,000-85,000 |
Shipping Logistics for Plant Relocation
Our batching plant relocation service includes complete logistics management. Container types commonly used:
- 20' GP containers — For smaller components, control panels, motors, electrical cabinets
- 40' GP containers — Main structural beams, platforms, conveyor sections
- 40' Open-top containers — Tall components like columns and hopper sections
- Flat-rack containers — Oversized items like mixer units and silo sections
Why Choose HZSMOVE
- ✅ 50+ relocations completed across 15 countries — proven experience
- ✅ QR-code inventory system — every component tracked from origin to installation
- ✅ Turnkey service — one contract covers everything from inspection to first concrete pour
- ✅ In-country partners in Nigeria, Ghana, Kenya, Saudi Arabia, Uzbekistan, and Vietnam
- ✅ Post-commissioning support — spare parts supply and ongoing maintenance
Need a Batching Plant Relocation Service?
Contact HZSMOVE for a free project assessment and fixed-price quote. We'll have a proposal ready within 48 hours.
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