The HZS120 concrete batching plant — producing 120m³ of concrete per hour — is one of the most popular models for medium to large-scale construction projects in Africa. From highway projects in Nigeria to commercial developments in Ghana and infrastructure in Kenya, the HZS120 is a workhorse. But getting one installed and producing in Africa requires specialized expertise. That's why HZS120 installation service Africa has become a core offering for HZSMOVE.
We've completed HZS120 installation service Africa projects in Ghana, Nigeria, Kenya, Tanzania, and Zambia. This guide shares everything we've learned.
1. Why Choose an HZS120 for Africa?
The HZS120 is the ideal capacity for many African markets:
- Perfect scale — Big enough for major infrastructure, small enough for manageable power and foundation requirements
- Proven reliability — The HZS120 design has been refined over 20+ years, with parts available globally
- Flexibility — Can produce everything from C15 foundation concrete to C50 bridge-grade mix
- Transportable — Fits in 10-14 containers for shipping (vs 18+ for HZS180)
| Specification | HZS120 Value |
|---|---|
| Hourly output | 120 m³/h (theoretical) |
| Mixer type | Twin-shaft, 2-3 m³ discharge |
| Aggregate storage | 4 x 20-40 ton bins |
| Cement silo(s) | 2 x 100-200 ton |
| Main mixer power | 2 x 37-45 kW |
| Total installed power | ~180-220 kW |
| Shipping weight | 65-80 tons (dismantled) |
| Containers required | 10-14 x 20'/40' containers |
2. HZS120 Installation Service Africa: Step by Step
Step 1: Site Preparation (2-3 weeks before plant arrival)
Proper site prep is critical for HZS120 installation service Africa. The foundation must be designed for local soil conditions, which vary significantly across African countries.
- Foundation design — Reinforced concrete pad, typically 12m x 18m x 0.5m for the main structure, plus separate foundations for silos and conveyors
- Soil compaction — Must achieve 95% Proctor density or better
- Drainage — Sloped surface and drainage channels to prevent standing water around the plant
- Power supply — 380-440V, 3-phase, 200-250A minimum. Most African sites require a dedicated transformer (200-300 kVA)
- Water supply — Minimum 20,000 liters/day production capacity. Well, borehole, or municipal supply with storage tank
- Access road — Must accommodate concrete mixer trucks (6m³-10m³) and aggregate delivery trucks
🌍 Africa-Specific Tip
In many African countries, the rainy season makes site access impossible for weeks. Plan your HZS120 installation service Africa during the dry season (typically November-March in West Africa, June-October in East Africa). Factor in a 10-20% time buffer for rain delays.
Step 2: Container Arrival and Unloading
When containers arrive at the port, an HZS120 installation service Africa project requires:
- Port clearance and customs documentation (see Section 4)
- Heavy-haul trucks to transport containers to the site (40ft containers weigh 20-28 tons each)
- A 50-ton mobile crane for container offloading (available for rental in most African capitals)
- Secure laydown area for staging components during installation
Step 3: Structural Installation (Days 1-14)
The structural installation follows a methodical sequence:
- Main frame and columns — Base plates bolted to foundation anchors, column erection with crane assist
- Aggregate batcher and conveyor — Batcher frame assembled, conveyor sections joined and installed at 18-22° incline
- Mixer platform — Steel deck installed at 4.5m height, mixer positioned and bolted
- Cement silos — Silo bodies lifted into position (each silo section weighs 5-12 tons)
- Control room and office — Prefabricated unit craned into position at the operator level
- Cladding and roofing — Corrugated sheets installed for weather protection
A professional HZS120 installation service Africa team of 8-12 workers completes structural erection in 10-14 days.
Step 4: Electrical and Control System (Days 12-18)
- Main power panel connection (200-250A, 3-phase)
- Motor connections for: twin-shaft mixer (2 x 37-45kW), conveyor (11-15kW), air compressor (7.5kW), hydraulic pump (5.5kW)
- PLC and touchscreen control system installation
- Sensor wiring: load cells, level indicators, flow meters
- Emergency stop loop verification
Step 5: Commissioning and Test Run (Days 16-21)
The final phase of HZS120 installation service Africa is the most important:
- Dry run — All motors run without load; conveyor belt tracking verified; gate opening/closing tested
- Calibration — Load cells calibrated with certified weights; water flow meter calibrated; admixture pumps calibrated
- Recipe programming — Mix designs programmed into control system (C15 through C50)
- Wet test — First 5 batches produced and tested for slump and compressive strength
- Operator training — 2-3 days of on-site training for your team
3. HZS120 Installation Service Africa: Cost Breakdown
| Cost Item | Estimated Cost (USD) |
|---|---|
| Site preparation and foundation | $8,000-18,000 |
| Container transport from port to site | $3,000-8,000 |
| Crane rental (50-ton, 2-3 weeks) | $6,000-12,000 |
| Installation labor (8-12 workers, 3-4 weeks) | $12,000-22,000 |
| Electrical materials and wiring | $3,000-7,000 |
| Commissioning and calibration | $3,000-5,000 |
| Operator training | $1,500-3,000 |
| Total (installation only) | $36,500-75,000 |
| Shipment of plant to port (see shipping guide) | $19,000-32,000 |
| Total turnkey package | $55,000-107,000 |
4. Customs and Import Requirements by Country
Each African country has different requirements for importing concrete plants. Here's a quick overview:
| Country | Key Requirements | Import Duty (Est.) |
|---|---|---|
| Nigeria | SONCAP certificate, Form M, Pre-arrival assessment (PAAR) | 5-15% |
| Ghana | GSA inspection certificate, Clean report of findings | 5-10% |
| Kenya | KEBS inspection, PVoC certificate for used goods | 10-20% |
| Tanzania | TBS certification, Used equipment must be <10 years old | 10-15% |
| Zambia | ZABS inspection, Certificate of usage from origin | 5-15% |
| South Africa | SABS compliance, SARS customs clearance | 0-10% |
📦 Documentation Checklist
When preparing your HZS120 installation service Africa project, ensure your moving company provides: Commercial Invoice, Packing List (per container), Bill of Lading, Certificate of Origin, Used Goods Inspection Certificate, and a detailed inventory list with photos of all major components.
5. Comparison: HZS120 Installation Service vs Self-Installation
| Factor | Professional Service | Self-Installation |
|---|---|---|
| Time to production | 21-28 days | 45-90 days |
| Cost overrun risk | Low (fixed price) | High (no experience) |
| Commissioning quality | Factory-spec calibration | Variable |
| Warranty on installation | Typically 6-12 months | None |
| Operator training | Included | Self-taught |
| Total cost (HZS120) | $36,500-75,000 | $15,000-30,000 (materials only) |
6. Why HZSMOVE for HZS120 Installation Service Africa?
HZSMOVE has completed HZS120 installation service Africa projects in Ghana, Nigeria, Kenya, Tanzania, and Zambia. Here's what our clients get:
- ✅ Experienced installation crews with 50+ projects across 15 countries
- ✅ In-country partners who know local customs, regulations, and logistics
- ✅ Full turnkey — from container offloading to producing the first batch of concrete
- ✅ Operator training program — your team can run the plant confidently by day 28
- ✅ Post-commissioning support — spare parts, maintenance, and emergency repair service
Planning an HZS120 Installation in Africa?
Contact HZSMOVE for a free site assessment and fixed-price quote for HZS120 installation service Africa. We've done it before — let us do it for you.
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